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power integrity failures

How Power Integrity Failures Lead to Costly Redesigns in PCB Companies

In any PCB company, the real pain usually starts after the first batch of boards comes out. On the screen, everything looks perfect: traces are clean, components are positioned beautifully, and simulations are without any red flags. But when the board is powered up, voltage ripples that appear, ICs behave unpredictably, and some circuits fail

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pcb footprint library in altium

Step-by-Step Guide: PCB Footprint Library in Altium

When creating a PCB, each component should have its own distinct area in the board referred to as a PCB footprint Library. The footprint defines the component’s physical placement, including pads, holes, and outlines. An accurate footprint allows parts to fit properly, solder consistently, and the board operates correctly. Altium Designer provides tools for creating,

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pcb design mistakes

5 PCB Design Mistakes That Delay Manufacturing

When you finally finish your PCB layout, it feels like a huge milestone. Every component is placed, every trace is routed, and you’re ready to send it for fabrication. But then, the manufacturer replies with something you don’t expect — “We found issues in your design.” It’s a message that instantly stalls everything. Production gets

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PCB EMC design errors

Top 5 PCB Layout Mistakes That Cause Radiated Emissions in High-Speed Designs

So, you must have optimised the schematic, chosen the right components, and even double-checked stack-up rules. But when the board hits EMI testing, it fails. Now, this is often the result of subtle PCB layout mistakes causing radiated emissions—issues that don’t show up in design reviews but quickly surface in the compliance lab. In high-speed

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Why PDN Design Fails on Real PCB Despite Passing Simulation

So, apparently, you must have run all the simulations, where everything looks stable, and the margins seem completely  safe. But when the board comes back from fabrication, the measurements don’t match the models. This kind of PDN design failure after simulation is one of the most common and frustrating issues engineers face. Now, on paper,

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