Ecad

How to Avoid Crosstalk at 16GHz in High-Speed Automotive PCB Design

Undoubtedly, at 16 GHz, even the tiniest layout oversight can turn into a full-blown performance disaster. That’s why we learned this the hard way on a recent EV controller project, where crosstalk in PCB design almost derailed our timing margins completely. That too…just a few days before prototype release. Likewise, in high-speed automotive boards, crosstalk

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How We Cut BOM by 18% in an EV Project—Without Losing Features

“18% BOM cost down, zero functionality loss, no redesign delays.” When we first got the call, the client was already behind the schedule! Yes, it truly happened.  Evidently, their entire EV platform was entering design validation, and the bill of materials was becoming gigantic day-by-day which was beyond the original cost targets. So, they asked

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How to Avoid PCB Design Mistakes Before Manufacturing

Finishing a PCB design always feels good. You see the layout on your screen, and everything seems in place. But the real challenge begins once the board is manufactured. That’s often when hidden mistakes show up—sometimes small, but costly enough to cause failure. The tricky part is that most problems don’t come from advanced engineering

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ECAD Library Risk: How to Prevent Costly Footprint Errors in Automotive PCBs

Well, it was just a pad! That too just a single one! So, the board looked fine and the design passed the initial DRC. Also, the prototype even powered up. But one single misaligned pad in a critical IC footprint caused a full system failure after final assembly. Consequently, the part overheated, the board failed

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How to Migrate ECAD Designs Without Losing Nets (Altium to Cadence)

Clearly, switching ECAD tools shouldn’t feel like a massive challenge. But too often, it does. Apparently, for engineers migrating from Altium to Cadence poses a daunting task because one minute error in the conversion process can lead to severe critical consequences! For instance, several lost nets, corruption in design data, then hours of reworking, and

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Fixing PCB Instability in Automotive Systems: Lessons from EV Failure

So, whenever engineers think of failure in automotive electronics, they ponder upon weak components or bad solder joints. But do you know what’s the real issue? Well, its PCB instability in automotive systems caused not by lack, but by over-design. Now, we recently worked with a premium EV manufacturer that came to us after experiencing

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5 Must-Check Steps When Selecting Automotive-Grade Components

Currently, it’s no longer about optimal performance but about guaranteeing reliability, long-term availability, and compliance in an industry where a single part can make or break your product. That’s why, when selecting automotive grade components for your next high-performance design, the stakes couldn’t be any higher. As, these components must go beyond functionality—enduring extreme conditions,

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