There was this time when one of our client’s engineering team called us in a completely panic-stricken situation . Apparently, their prototype ECU had just passed thermal and vibration tests but tragically failed during ingress protection. Now, the IP54-rated enclosure wasn’t cutting it anymore. Plus, their Tier 1 customer demanded complete IP67 compliance. So, coming
How to Upgrade ECU Enclosure IP Rating Without Re-Molding Read More »
In the first place, the prototype looked completely flawless! On the other hand, the 3D models were clean and the assemblies fit perfectly on-screen. Then, in the production stage everything fell apart. Apparently, the bolts didn’t align, the housings clashed and the parts failed in the QA check as well. So, what was the reason?
Still Skipping 2D Drawings? It Might Cost You a Recall Read More »
There was this time when everyone in my team blamed the board for thermal imbalance. However, upon intense inspection the board turned out to be just fine. So, what went wrong exactly? Actually, when our prototype failed during stress tests, we suspected the usual troublesome factor — classic PCB thermal issues. But after redesigning twice,
The Thermal Problem Wasn’t the PCB — It Was the Enclosure Read More »
The enclosure’s design quality extends beyond basic protection because it’s the pillar of support for product reliability, product performance, and user experience quality. The enclosure stands as an essential component, which enables both operational safety and commercial achievement for every device be it advanced medical machinery, industrial equipment, or consumer electronics. Disregarding essential design considerations
7 Critical Considerations in Enclosure Design for Optimal Product Performance Read More »
Nowadays, most engineers think their designs are complete once the layout’s done. But the truth is that without utilizing any 3D modeling services, you cannot call your PCB to be read. Yes, It may look polished in 2D, but the moment it hits production or worse, in the mechanical integration. Eventually, structural integrity may degrade,
How 3D Modeling Enhances Your PCB Layout and Prevents Design Errors Read More »
It goes without saying that none of us likes any sort of rejected parts. Whereas, if you have ever had a perfectly good design delayed or dismissed by your manufacturer – Then, chances are that the issue was not in the design rather it was the documentation. Likewise, clear and complete engineering drawings are the
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If you are someone managing legacy hardware, then this post isn’t optional but rather very urgent! It doesn’t matter whether you are trying to extend the life of a product or adapt to changing requirements – You will definitely hit major roadblocks like: Outdated documentation Missing Models Or worse – No files at all! Sounds
Reverse Engineering vs. Redesign: Which Saves More? Read More »
Time is the universal currency.
We use time.
We save time.
However, time is a finite resource, and eventually, we all reach a point where it runs out.
As the saying goes, “Live as if today is your last day on earth,” reminding us of the importance of valuing the time we have and living with purpose.
In the automotive industry, especially when designing battery enclosures for electric vehicles (EVs), time-saving directly impacts efficiency, cost-effectiveness, and overall productivity.
A battery enclosure is a critical component in the design of electric vehicles (EVs), serving as the protective casing that shields the battery from external elements and internal hazards.
In the world of automotive design, the importance of these enclosures has only grown as electric vehicles become more advanced and more widely adopted.
Not only do they help maintain optimal battery performance, but they also ensure the safety, efficiency, and longevity of the vehicle’s power system.
The primary role of a battery enclosure is to protect the battery from physical damage and environmental conditions such as moisture, dust, or extreme temperatures.
These conditions can significantly impact the performance and lifespan of the battery if not properly managed.
Additionally, battery enclosures are designed to manage the thermal characteristics of the battery pack.
How to Rock a 3D CAD Modeling Workflow That Will Save You Tons of Time Read More »
Enclosure Material: Choosing materials with the appropriate thermal conductivity is vital. For instance, aluminum enclosures with a thermal conductivity of approximately 205 W/mK are commonly used for automotive designs to improve heat dissipation.
Component Placement: Components that generate significant heat (e.g., power transistors) should be placed away from sensitive components and preferably near ventilation slots or heat sinks.
Cooling Mechanisms: In some cases, integrating passive cooling elements like thermal pads or heat sinks with a thermal resistance of 0.5°C/W or lower can make a huge difference in maintaining the thermal performance of the design.
Quick Easy Tips for Avoiding Mistakes in PCB Enclosure Design Read More »
MCAD Reverse Engineering As we all become more aware of our environmental impact, there’s a growing push to reduce carbon footprints across the board. As global temperatures rise and environmental concerns mount, individuals, businesses, and governments are all taking action to reduce their carbon emissions and minimize their environmental impact. This effort isn’t just about
How MCAD Reverse Engineering Lowers the Carbon footprint? Read More »
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