September 19, 2025

How to Perform Thermal Validation for EV Battery Safety

So, that was exactly the statement made by the client in our first meeting. Basically,  an early-stage electric SUV manufacturer had just completed their pilot production. Now, on paper, all thermal requirements were met. But during the summer testing in Rajasthan, one battery pack hit critical thermal thresholds within minutes and shut the vehicle completely

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How We Cut BOM by 18% in an EV Project—Without Losing Features

“18% BOM cost down, zero functionality loss, no redesign delays.” When we first got the call, the client was already behind the schedule! Yes, it truly happened.  Evidently, their entire EV platform was entering design validation, and the bill of materials was becoming gigantic day-by-day which was beyond the original cost targets. So, they asked

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